Empty Aerosol Tin Can High Speed Precision Engineering

Empty aerosol can tinplate

Tin plated steel arrives in coils from the steelworks. Each one is about 4km long and a metre wide.

A colour printing press prints the can graphics directly onto the steel sheet before the sheet is slit and chopped to smaller sheets for bending into the can cylinders.

Tinplate sheet

Welding the seam

Aerosol can welding the seam

The aerosol can welding process. Two copper electrodes roll alond the seen. A large electric current passes between the elctrodes and melts the two peices of steel together.

Welding the sheet edges together using electric current. Two electrodes press against the steel, one from outside and one from inside. The electrodes are connected to a power supply that drives a huge current of up to 5000 Amps through the metal. This melts the two overlapping layers together. This is called resistive welding. The current is pulsed at high frequency, one pulse for each spot or 'nugget' on the weld. To make a long seam the electrodes need to be wheels to roll along the can.

Can welding aerosol tin can weld

Making the perfect electrode wheel

For a perfect leak-proof welded seam the electrode wheels must also be perfect. After only one turn a copper wheel would pick up blobs of molten metal and be useless. The solution is to run copper wire round the wheels that is never re-used. The copper is recycled and made into new wire so the cost is reduced. 

The copper wire always presents  perfect new electrode surfaces as it is only used once. Getting the inner wheel into the inside of the can is not so easy as the can is moving in one direction. The trick is to curl the can into a cylinder just before it gets to the wheels.

There is a "nugget" for each pulse of current. The nuggets must just overlap. The slightest gap would cause a leak. Engineers regularly inspect the welds with a microscope.

A aerosol tin can approaches the wheels from the left. It has just been curved around the inner wire.

Welding wheel Welding aerosol can welding machine

Hiding the seam

The seam on aerosol tin cans is a problem for can designers. The aerosol can is printed when it is flat sheet and then bent and welded. As ink is an insulator it must not cover the seam because it will stop the welding current from flowing though the tinplate sheet metal. This leaves an unprintable stripe on the can.

Engineers have managed to reduce the width of the stripe from 5mm to 1.5mm. Now that you have seen how the seam is made you can see that this is a big precision engineering achievement.

The final process is to add the aerosol can top (cone) and bottom (dome)

aerosol tin can process

 

How do you choose the right size and capacity for a hand care tube?

Choosing the right size and capacity for a hand care tube depends on several factors, including the intended use, product type, and customer preferences. Here are some considerations to help you make the decision:

 

Product Usage: Consider the application and frequency of use for your hand care product. If it is a daily hand cream or lotion used multiple times a day, a smaller-sized tube may be more convenient for on-the-go and frequent use. However, if it's a specialty treatment or mask that is used less frequently, a larger-sized tube may be more suitable.

 

Portability: Think about the portability and convenience of the hand care tube. If it's meant to be carried in a purse or bag, a compact and travel-friendly size may be preferred. On the other hand, if it's primarily used at home or in a professional setting, a larger-sized tube may be more appropriate.

 

Customer Preferences: Consider the preferences of your target customers. Conduct market research or gather feedback to understand their preferences regarding tube size and capacity. Some customers may prefer smaller sizes for trial or travel purposes, while others may prefer larger sizes for value and long-term use.

Hand Care Tube Supplier

 

Product Consistency: Take into account the consistency and texture of your hand care product. Thicker creams or treatments may require a larger tube capacity to accommodate the product and allow for easy dispensing, while lighter lotions or gels may work well in smaller tubes.

 

Branding and Packaging: Consider your branding and packaging strategy. The size and capacity of the hand care tube should align with your overall brand image and product positioning. Ensure that the tube size allows sufficient space for labeling, branding, and product information.

 

Ultimately, it's important to balance the practicality, customer preferences, and product requirements when choosing the size and capacity for a hand care tube. Conducting market research and collecting feedback from potential customers can provide valuable insights to inform your decision.

 

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Xinfei Paper Package can Replace the PE packaging

 
Plastic packaging is very common, but it has certain advantages and disadvantages:
 

Advantages of plastic packaging:

  1. Durability: Plastic packaging is often strong and resistant to damage, protecting the products inside.
  2. Versatility: Plastic can be molded into various shapes and sizes, offering flexibility in packaging design.
  3. Lightweight: Plastic packaging is lightweight, reducing transportation costs and energy consumption.
  4. Transparency: Plastic packaging can be transparent, allowing consumers to see the product before purchasing.
  5. Cost-effective: Plastic packaging is generally less expensive compared to other materials like glass or metal.

 

Disadvantages of plastic packaging:

  1. Environmental impact: Plastic packaging contributes to plastic pollution and takes a long time to degrade in the environment.
  2. Single-use nature: Most plastic packaging is designed for single-use, leading to increased waste generation.
  3. Recycling challenges: Not all types of plastic packaging are easily recyclable, leading to low recycling rates.
  4. Health concerns: Some plastics may leach harmful chemicals into food or beverages, raising health concerns.
  5. Visual pollution: Improperly disposed plastic packaging can create litter and negatively impact the aesthetics of natural habitats.

 

It is important to consider these advantages and disadvantages when evaluating the overall impact of plastic packaging on the environment and human health. Efforts are being made to reduce plastic waste through recycling, promoting reusable alternatives, and exploring biodegradable materials.

 

Now XINFEI developed a new product--environmental friendly plastic free heat sealing paper. Paper can't be heat seal, we coating a degradable water soluble heat sealing materials on the surface of the paper, then the paper can be degradable. In 120 days, this non plastic paper can be degradabled more than 93 % in compost test.  With the characteristic of waterproof, high toughness and high barrier, if you are interested in it, pls feel free to contact.

 

The Eco Friendly Appeal of Paper Plates

When it comes to convenience and sustainability, the humble Paper Plate has become an essential choice for households, events, and businesses. Lightweight, disposable, and easy to use, paper plates offer a practical solution for serving food without the hassle of cleanup. What sets modern paper plates apart is their eco-friendly design, which makes them a far better alternative to traditional plastic or Styrofoam options that harm the environment.

 

One of the greatest advantages of using Paper Plates is their biodegradability. Unlike plastic plates that can linger in landfills for decades, paper plates decompose quickly and naturally, reducing waste and minimizing environmental impact. Many paper plates are also made from recycled materials, making them a sustainable choice for eco-conscious consumers and businesses. From picnics to catered events, paper plates provide the perfect balance of convenience and environmental responsibility.

 

Paper Plate

 

Beyond their green credentials, Paper Plates are highly versatile. Available in a range of sizes, shapes, and designs, they can be used for anything from casual gatherings to more formal events. Modern paper plates are also engineered for durability, with options that are grease-resistant and strong enough to handle a variety of foods. This makes them a reliable option for both hot and cold dishes, ensuring that they can meet the demands of any dining occasion.

What is the most eco-friendly packaging for cosmetics?

The best packaging material for skin care products depends on various factors, such as the specific product, its ingredients, and environmental considerations. However, some commonly used packaging materials for skin care products include:

 

Glass: Glass is a sustainable and eco-friendly packaging material as it is recyclable and reusable. It is inert and provides a barrier against external elements, preventing product degradation. Glass packaging is often chosen for high-end or luxury skin care products.

 

Aluminum: Aluminum is lightweight, recyclable, and offers excellent protection against light and air, making it suitable for sensitive or light-sensitive skin care products. It is commonly used for products like serums, creams, and lotions.

 

PET (Polyethylene Terephthalate) Plastic: PET plastic is a widely used packaging material in the cosmetic industry. It is lightweight, durable, and recyclable. PET plastic offers good barrier properties, preserving the product's integrity and preventing leakage.

 Custom Cosmetic Tube Manufacturer

PCR (Post-Consumer Recycled) Plastic: PCR plastic is made from recycled materials, such as plastic bottles or containers. It helps reduce the consumption of new plastics and lessens the environmental impact. Many brands are incorporating PCR plastic packaging to promote sustainability.

 

Paperboard: Paperboard packaging is considered eco-friendly as it is renewable, biodegradable, and recyclable. It is often used for secondary packaging, like boxes and cartons, for skin care products.

 

Ultimately, the choice of packaging material should consider a balance between product protection, aesthetics, brand positioning, and environmental impact.

 

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Why Bamboo Cutlery is the Future of Sustainable Dining

In a world increasingly focused on reducing waste and protecting the environment, Bamboo Cutlery has become a game-changer in sustainable tableware. Made from one of the fastest-growing renewable resources on the planet, bamboo utensils offer an eco-friendly and stylish alternative to traditional plastic and single-use items. Lightweight, durable, and completely biodegradable, bamboo cutlery is perfect for businesses and individuals looking to minimize their environmental footprint without sacrificing quality or convenience.

 

Bamboo Cutlery Set

 

One of the biggest advantages of Bamboo Utensils is their natural strength and durability. Unlike plastic utensils that can snap under pressure, bamboo cutlery is sturdy enough to handle even the heaviest of meals. Whether you’re hosting an event, running a restaurant, or packing for a picnic, bamboo utensils are up to the task. And when they’re no longer needed, they can return to the earth without leaving harmful residues, breaking down naturally in compost or soil.

Bamboo’s natural beauty also makes Bamboo Cutlery an attractive choice for dining. With its clean lines and elegant grain, bamboo utensils add a touch of sophistication to any meal setting. They pair effortlessly with everything from casual outdoor dining to upscale events, showcasing a commitment to sustainability and style. For businesses in the food service industry, offering bamboo utensils is a simple way to align with customer values and stand out in an increasingly eco-conscious market.

Benefits of eye cream with metal applicator

Eye cream Tube with a metal applicator offers several benefits:

 

Cooling and soothing effect: The metal applicator, often made of materials like stainless steel or titanium, provides a cool and soothing sensation when applied to the delicate skin around the eyes. This can help reduce puffiness, soothe tired eyes, and provide a refreshing feeling.

 

Enhanced product absorption: The metal applicator helps to gently massage the eye cream into the skin, promoting better absorption of the product. The massaging action can stimulate blood circulation, allowing the active ingredients in the eye cream to penetrate more effectively and deliver their benefits.

 

Depuffing and tightening effect: The cooling effect of the metal applicator can help reduce under-eye puffiness and minimize the appearance of dark circles. The gentle massaging motion can also promote lymphatic drainage, reducing fluid retention and giving the eyes a more tightened and lifted appearance.

Custom Eye Cream Tube Supplier

 

Precision and targeted application: The metal applicator typically has a smooth and precise tip, allowing for targeted application of the eye cream. This ensures that the product is applied exactly where it is needed, such as fine lines, crow's feet, or under-eye bags.

 

Hygienic and easy to clean: Metal applicators are generally hygienic and easy to clean. They can be wiped clean with a soft cloth or sanitized with alcohol between uses, minimizing the risk of bacterial growth and maintaining good hygiene.

 

Overall, eye creams with metal applicators provide a luxurious and effective way to apply and enjoy the benefits of the product while offering soothing, depuffing, and tightening effects for the delicate eye area.

 

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Are metal cosmetic tubes recyclable?

Metal cosmetic tubes are generally recyclable. Metal packaging, such as aluminum or tin tubes, can be recycled and reused in the production of new metal products. However, it's essential to check with local recycling facilities or authorities to confirm their specific guidelines and requirements for recycling metal packaging. Properly disposing of metal tubes in designated recycling bins helps reduce waste and promote.

 

cosmetic tube packaging

 

 

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What is a cosmetic tube?

A Cosmetic tube is a type of packaging used to contain and dispense various cosmetic products, such as creams, lotions, gels, serums, and ointments. It is a cylindrical container typically made of plastic or aluminum, with a narrow opening at one end and a closure mechanism, such as a cap or nozzle, at the other end. Cosmetic tubes are available in different sizes and shapes, including squeeze tubes, rollerball tubes, and airless tubes. They are designed to protect the product from contamination, facilitate easy dispensing, and provide convenience for consumers in applying and using cosmetic.

                        Skincare Tube Packaging             Cosmetic Tube Packaging

 

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What is the best plastic for cosmetic packaging?

When it comes to plastic options for cosmetic packaging, there are a few commonly used materials that offer various benefits. Here are three popular choices:

 

PET (Polyethylene Terephthalate): PET is a transparent and lightweight plastic that is commonly used for cosmetic bottles, jars, and tubes. It is highly resistant to impact, shatterproof, and has excellent clarity, allowing customers to see the product inside. PET is also recyclable and has good chemical resistance, making it suitable for a wide range of cosmetic products.

 

PP (Polypropylene): PP is a versatile plastic used for cosmetic packaging such as bottles, caps, and closures. It has a high melting point, which makes it suitable for products that require heat sealing or sterilization. PP offers good chemical resistance and is durable, making it ideal for products like lotions, creams, and shampoos.

Leading Cosmetic Tube Manufacturer

HDPE (High-Density Polyethylene): HDPE is a sturdy plastic commonly used for cosmetic packaging such as bottles and jars. It has excellent impact resistance and provides a barrier against moisture and air. HDPE is widely recyclable and is often used for products such as shower gels, shampoos, and conditioners.

 

RUNK: We are China Plastic Tube Packaging factory. Professional Plastic Tube Packaging supplier, offer high quality Plastic Tube at factory price! Inquiry now! info@runkgroup.com